India’s fertiliser drain: Urea of darkness
−− A study by Icrier researchers Ashok Gulati and Pritha Banerjee shows how problematic the fertiliser policy is—for farmers, industry, the environment and the government.
Dec. 4, 2019
India’s experience with fertilisers, in the later part of the Green Revolution, prompted it to adopt a policy of subsidising fertilisers. In 1977, the country had a total NPK (nitrogenous, phosphatic and potassic) fertiliser consumption of 4.3 million metric tonnes (mmt) and per hectare usage of 24.9 kg—by FY19, total consumption had risen to 27.3 mmt and per hectare usage stood at 137.6 kg. Increased fertiliser usage also meant a concomitant spurt in agricultural production; total foodgrain production reached 284.95 mmt in FY19—an over-three-fold increase from the production in 1977-78.
Of course, increased foodgrain production has been a boon for food security, with per capita availability increasing from 155.3 kg in 1976 to 180.3 kg in 2018. Looking at the gains, continuing with the fertiliser policy would not only seem sensible, but also—given foodgrain requirement is going to go up, and the climate crisis impact predicted to be quite severe for India—necessary. However, as a paper by Icrier researchers Ashok Gulati and Pritha Banerjee shows, the challenges rooted in the subsidy policy for the major stakeholders—farmers, industry and the government—are so serious, and the fallout of excessive fertiliser use so severe, that subsidising and producing fertilisers in the country seems a bad proposition.
Similarly, India’s wheat yield that year was 3,093 kg/hectare, compared with the world average of 3,405 kg/ha. Paddy, maize, cotton, soybean and potato cultivators all experienced losses in FY15, compared with FY13 and FY14. To be sure, there could be other factors at play, too—indeed, since 2014, every year other than 2016 has seen below normal monsoon, with 2014 and 2015 experiencing the worst deficiencies—but the link between fertiliser overuse and the decline in soil productivity is a strong one. With falling farm yields, exacerbated by climate effects, doubling farmers’ real income by FY23 will be difficult, which means continuing to subsidise fertiliser will work against the government’s stated goal for the agriculture sector.
Given urea production stood at 23.9 mmt while consumption was at 32 mmt in 2018-19, India, thus, is a major urea importer. Of the 30 urea production plants in the country, 27 use natural gas and three use naptha as the feedstock. The average cost of production for natural gas-based plants is much lower than that of naptha-based plants—$320.5/metric tonne versus $517.5/metric tonne. The average cost of production for all domestic urea capacity stands at $332.2/metric tonne.
Given the global urea price stood at $284.6/metric tonne (CIF) in 2018-19—bagging and handling charges took this to $300/metric tonne—domestic urea production is simply uncompetitive. Only seven of the 30 Indian plants were operating below the global price (CIF + bagging and handling). In 2014-15, when the global price was $287/metric tonne, 17 Indian plants were operating at costs below $300/metric tonne. This means, over the last four years, the cost of production has increased significantly for Indian urea production.
Part of the fall is because the share of supply of locally-produced gas to the power sector and other users has increased sharply. Gas-pricing (factor of supply, among other things) that is still regulated by the government—though, in November, there were reports that the government is mulling over lifting all control—is just one reason. The fixed costs of the urea industry have been kept constant in nominal terms since 2002-03. While several committees have recommended a review and even the Cabinet has passed a decision to pay Rs 350/metric tonne as interim relief—the industry estimates the increase in fixed costs to be much higher than this amount—nothing has been paid.
This is on top of the unpaid subsidies of just over Rs 39,000 crore to the industry (up from Rs 17,000 crore in 2008-09). Thus, it doesn’t come as a surprise that the industry’s PAT-to-Net-Worth has been in the negative over the last five years; it has been in the positive in the last four years if the provisions of New Pricing Scheme-III are considered, but, even then, this averages 3.3%, much below the 12% promised.
Over time, the phospatic and potassic content of the soil is affected greatly even as nitrogenous content is thrown off balance. The indicated N:P:K usage for Indian soil is 4:2:1. While it stood at 7:2.7:1 in 2000-01, it was still askew at 6.1:2.5:1 in 2017-18, while in Punjab and Haryana, two of India’s top agrarian states, the ratio was 25.8:5.8:1 and 22.7:6.1:1, respectively.
Instead, the government seems keen on shoring up domestic production—even if the costs are uncompetitive—having announced a plan to rejuvenate five plants, at an investment of Rs 39,651 crore. This not only goes against the Prime Minister’s call to halve urea consumption by 2022, but will also make domestic urea even more uncompetitive as the fixed costs will be higher for the rejuvenated plants. The government needs to get sensible, else the health of the soil, citizens (including farmers) and the industry will suffer greatly.
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